Get Insight Into Custom Corrugated Boxes For Branding

The theme of every company depends upon their packaging solution. So, in the packaging world, custom corrugated boxes have gained popularity in the crowded market due to their durability and excellent protection. These boxes are versatile and essential solutions for businesses across various industries. 

Corrugated boxes are helpful for both shipping and displaying the products on retail shelves. These boxes provide endless possibilities, unmatched durability, customization options and cost-effectiveness. These custom boxes not only offer superior protection but they can also be designed to perfectly fit any product. Save your time and money to collaborate with us. 

In this blog, we will cover all of the possible information and wish to offer you a better understanding of corrugated packing containers. Let’s get started and learn about corrugated boxes and what is the discrepancy between corrugated and cardboard material.

What are Corrugated Boxes? 

Corrugated boxes are made from corrugated fiber. This fiber material consists of three layers, an inside liner, an outside liner, and a fluted sandwiched sheet between them. These three layers provide excellent flexibility, strength and rigidity to the custom corrugated boxes. The fluted layer works as a cushion for items inside, absorbing impacts and preventing damage during transit. It is an ideal way to shield and deliver the products to the client’s hand in a pristine situation.  

What Are The Main Differences Between Corrugated And Cardboard Materials? 

Most of the time people are stressed by these two phrases one is corrugated and the other is cardboard.  Both are interchangeable and always refer to different materials. Here is the definition of both materials that help to understand the basic difference. 

Cardboard Material

Commonly, cardboard is composed of strong wood pulp or paper stock. It can be used as structural support inside a box to maintain its shape during transit. However, it is usually utilized in folding cartons for smaller products. But cardboard isn’t very protective on its own.

Corrugated Material 

However, corrugated is not the same as cardboard. Its three fiberboard layers provide more protection, durability, and adaptability.  This material is one of the greatest choices because it doesn’t bend easily, whether your business is shipping a few products or a large package.

What are the Perks of using custom Corrugated boxes? 

Corrugated packaging boxes are popular because of their durable nature. Corrugated material is the top choice for every brand because it fulfills a lot of packaging needs. Here are some pros that are listed below:

Excellent Protection And Durability  

Why do companies opt for Corrugated material for their packaging? The main reason for choosing white corrugated boxes is their excellent strength and durability. The fluted cores add rigidity and provide a shock-absorbing layer. This fluted layer keeps the products safe from damage during shipping and handling. These boxes withstand rough conditions and pressure even protecting fragile items and ensuring their safe delivery to the final destination. 

Limitless Customization Options For Branding

Customization is crucial to making your boxes look attractive and aesthetic. Customization helps to align boxes with your brand identity. Businesses customize boxes with their brand logo, brand colours and unique design, promotional messages and QR codes. These promotional elements not only enhance the presentation of the boxes but also improve the customer’s experience. This customization can turn a simple shipping mailer box into an influential marketing tool. 

Eco-Friendly And Pollution-Free Options 

Companies select corrugated cardboard boxes because of their organic nature. No donut, corrugated material has strong strength to protect the items. Corrugated boxes are made from nature-friendly materials that can be reprocessed. Eco-friendly boxes not only reduce greenhouse gas emissions from the environment but also promote resilience. Companies also choose green and pollution-free packaging solutions that are suitable for their eco-conscious consumers.  

Cost-Effective solution  

Corrugated boxes are relatively less expensive than other materials like rigid. Their lightweight nature reduces the shipping cost when you are ordering in bulk. These boxes help to save money. Their highly durable nature does not need additional protection that helps to minimize the overall cost. Almost every brand affords such packaging and increases their product protection at a very low cost. 

What Are The Types Of Corrugated Flutes 

In corrugated material, flutes work as strength, cushioning, and compression-resistant qualities to your boxes depending upon the types of flute grade that you selected. Here are some important corrugated flutes are listed below: 

A-Flute

The size of A-flute is ¼  which is the thickest and largest size. This flute has excellent protection and cushioning qualities. It is an ideal choice for handling the product during compression and stacking. This flute type is more expensive than others. 

B-Flute

The size of the B-flute is ⅛, which is much thinner than others and still, it is strong and provides protection against puncture and crush resistance. B-flute is an all-rounder performance in various packaging applications with the help of padding, dividing and inserting. This flute is better for die-cutting and high-quality printing. 

C-Flute 

It is a flexible type of corrugated flute and comes in three/sixteen sizes. This flute has the properties of mobbing strength, smash resistance, and printing facilities. C-flute is the choice for e-commerce packaging to pack various small and low-weight items in different box styles and sizes like glass, dairy and more. It is a less expensive flute type. 

E-Flute 

The size of the E-flute is 1/16 and it is a very thin and flexible type of corrugated flute. This flute is not ideal for shipping. Generally, it is used as a replacement for paperboard folding cartons. These boxes don’t bear the heavy weight items. It is best for low-weight fragile products and is available at very low rates. 

F-Flute

The size of the F-flute is 1/32 and it has similar properties to the E-flute. Boxes with F-flute have smooth surfaces and are best for quality printing. This is typically used in the food industry for clamshell packaging. F-flute is a standard option for corrugated boxes. 

What Are The Main Types Of Custom Corrugated Boxes 

Corrugated packaging has different types of liners and flute grades that make this material more strong and rigid. Corrugated materials come in various thicknesses. Here is the list of custom corrugated materials based on their construction.             

Single-Wall Corrugated Boxes 

These boxes are made with one layer of flute between two sandwiched liners. It is an ideal way for light and medium-weight items. They easily protect small and fragile items. It is best for conventional shipping products. 

Double-Wall Corrugated Boxes

These boxes are made with two fluted layers between three sandwiched liners. It provides excellent strength and is suitable for heavier items. These boxes give more protection to the boxes during shipping. 

Triple-Wall Corrugated Boxes

These boxes are made with three fluted layers between four sandwiched liners. These boxes provide extreme and optimal strength to the product. It is the best choice for heavy-weight items and is used in many industrial applications. 

What Are The Customization Options For Corrugated Boxes?  

Customizing the corrugated boxes wholesale is important to create a unique brand identity in the crowded market. CustomBoxesMarket offers limitless customization options that meet the client’s needs. You can mould your simple packaging into aesthetic eye-catching packaging with the help of customization options. Some options are listed below that meet the various business needs. 

Corrugated Box Styles And Designs 

Styles of the boxes are important to create a unique look that sets your brand apart from others. Box styles show the unique and important brand value. You can also add a personalization touch to the boxes such as branding elements, company logo, promotional messages and product information. This will help to improve the presentation of the boxes and also attract the audience. Some box styles are listed below that help you to make a decision about which style best matches your brand identity: 

• Tab Lock Roll End
• Roll End 3 Flaps Tuck
• Roll End Tuck Front
• Full Slotted Box
• Half Slotted Container (HSC Box)
• Gusset Folder
• One Piece Folder Box
• Tuck Top Auto Bottom
• Regular Slotted Box

Printing Options 

A lot of printing techniques are available in the market to make the printed corrugated boxes charming. For corrugated packaging, we offer the best and most affordable printing options that meet your requirements. 

Flexography printing 

This technique is best for simple and high-volume designs. It is a cost-effective technique. It helps to make the boxes more appealing and attractive.

Digital Printing 

This technique is ideal for intricate and detailed printing designs. It is an ideal choice for small orders and high-quality prints. It is also an affordable printing solution. Digital printing helps many businesses to transform their simple packaging into extraordinary packaging.

Lithography printing 

This technique is best for excellent and superior-quality color prints. It is commonly used for retail packaging. This is also available at a very low cost. 

Coating and Finishing Options 

A lot of options help to enhance the appearance and durability of the boxes. Finishing improves the packaging look and creates an outstanding shine on the box’s surface. Here are the some options that are listed below: 

• Soft touch film
• Textured finish
• Matte lamination
• gloss lamination
• Debossing and embossing
• Waxed coating
• Foil stamping
• Aqueous (AQ) coating

How To Measure The Quality Of The Corrugated Boxes? 

After designing the boxes with full customization options, there might be many questions about the protection. To check the quality of the boxes, you need to do some quality control tasks that might be helpful for you. 

Brust Strength Test (Mullen Test): The objective of this test is to measure the pressure needed to rupture the corrugated boxes. 

Edge Crush Test (ECT): This test intends to assess the box’s stacking by determining the force required to crush the edges. 

Box Compression Iest (BCT): The goal of this test is to evaluate the box’s ability to withstand compressive force when stacked. 

Cobb Sizing Test: The purpose of this test is to measure the box’s resistance to moisture. 

Drop Test: This test helps to simulate the impact a box might experience during drops and handling. 

What About The Drawbacks Of Corrugated Boxes? 

Custom corrugated packaging offers unlimited benefits in the packaging industry. It is very renowned for its durability. Along with the benefits, they have certain disadvantages that businesses should consider. Here are the flaws of corrugated packaging: 

• Higher initial cost 
• Lead time for Production
• Limited Water resistance 
• Bulk storage requirements 
• Limited reusability for some custom designs 
• Printing limitations 
• Supplier dependency  

Final Thoughts! 

CustomBoxesMarket provides detailed information about custom corrugated boxes. In the last words, I would only say to our readers, that corrugated boxes are more than just a package or a shipping product, they are an excellent opportunity to win the customer’s trust, improve customer satisfaction, and promote your brand loyalty. Choosing the right corrugated boxes near me manufacturer that helps to provide the right types of corrugated material that meet your brand needs. You can deliver the guaranteed quality product to the customer’s hands by using corrugated cardboard shipping boxes.