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Custom Mailer Boxes

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    Starting From $0.55 Add to Cart
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    NO DIE & PLATE CHARGES

    QUICK TURNAROUND TIME

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    STARTING FROM 100 BOXES

    CUSTOMIZE SIZE & STYLE

    FREE GRAPHIC DESIGNING

    High-quality packaging influences the way customers perceive your brand. From the moment a product arrives at a customer’s doorstep, your packaging is the first thing they notice. Custom mailer boxes are designed to protect the product while maintaining a positive relation of your brand.  These boxes protect the product during transit and create a memorable brand experience. 

    Whether you are selling a subscription product, cosmetics, apparel, electronics, bakery items, or promotional merchandise, custom mailer packaging boxes help present products professionally and encourage repeated purchase. A well-designed box does more than hold a product. It communicates your brand standards and creates an impression that customers remember long after the purchase. 

    What Are Custom Mailer Boxes?

    Mailer box is a self-locking packaging solution that is designed for shipping or subscription services. Custom mailer boxes in Canada are manufactured according to the specific dimensions of your brand. We manufacture the boxes according to your product specifications and add every element you want. These boxes are not like ordinary shipping cartons but have protective and representative elements combined in one place. You can reduce the movement of the products by opting for a custom-fit box and delivering the product in its best condition. 

    Protect The Products With Durability 

    The performance of a mailer box depends largely on the material used in its construction. Selecting the right material for personalized mailer boxes ensures product safety and enhances overall packaging quality.

    The overall performance of customizable mailer boxes depends on the material quality. So make sure to consult our packaging experts before selecting the packaging material. You can consider the following before selecting a material: 

    For Vibrant And Detailed Branding  

    If you want vibrant and detailed branding, then select cardbird material. Cardboard is easy to print on and supports high-quality graphics. This material is commonly used due to its cost-effectiveness and lightweight nature. You can choose Cardbird mailer as retail packaging or for subscription boxes. 

    For An Organic And Eco-Friendly Brand Image  

    The natural brown colour and rust appearance of kraft material make it a perfect option for sustainable brands. Kraft boxes show your brand’s emphasis on sustainability and visually minimalist branding. 

    For Superior Cushioning And Heavy-Duty Strength  

    Brands can protect their delicate products without adding too much weight to the packaging, and can select corrugated material. Corrugated mailer boxes are heavy-duty yet lightweight. Your high-value product needs superior protection during transport that can be provided via this material. 

    Sustainability Matters More Than Ever

    Environmental consciousness has become a major contributing factor in product selection for modern consumers. That is why corrugated or cardboard mailer packaging boxes give an excellent solution to brands wanting to grab the attention of climate-conscious individuals. 

    Cost Efficiency Without Compromising Quality

    As a custom mailer boxes wholesale manufacturer in the USA, we give our customers the lowest possible rates. This helps them select the best while maintaining the cost. Many businesses assume that personalized packaging requires a large investment. Nonetheless, the reality is different. Custom boxes offer a cost-effective solution when you choose a wholesale vendor. 

    The modern packaging manufacturing facilities allow the business to order wholesale quantities at competitive prices. The paper-based material gives excellent durability while keeping its consistency intact. Besides this, you can order in bulk quantities to reduce the per-unit cost. All these factors make paper-based boxes suitable for businesses of all sizes, like corrugated mailer packaging.  

    Box Style Material Type Thickness Range Order Size USA Cost
    Mailer Box Kraft Board 18pt Stock 1000 Units $0.65 Each
    Tuck Mailer White Card 20pt Stock 1000 Units $0.75 Each
    Roll End Corrugated Board E Flute 1000 Units $1.20 Each
    Subscription Box SBS Paper 24pt Stock 1000 Units $0.95 Each
    Shipping Mailer B Flute 3mm Thick 1000 Units $1.50 Each

    Custom Printing Options 

    Printing transforms a simple shipping box into a strong brand identity. Your custom-printed mailer boxes serve as a brand ambassador throughout the customer journey. From logos to other promotional information, you can add anything to the boxes for a unique impression on the customers. Some of the options that we give are: 

    CMYK Printing

    This printing uses four process colours to produce detailed graphics and full colour artwork. CMYK is a perfect option for brands that need vibrant colours and visually appealing packaging boxes. 

    Pantone Printing

    For precise colours and consistency across all the packaging materials pantone printing is the best option. This method is perfect for the maintenance of brand identity due to the perfect and unchanging colours. 

    Digital Printing

    Brands get this option for smaller production runs that allow quick design changes without extensive setup costs. 

    Offset Printing

    When it comes to the production of the offset printing method, we select offset printing. This printing method is ideal for large runs and consistent designs across all domains. 

    Why E-Commerce Brands Need Custom Mailer Boxes

    Although online shopping has become the norm, it comes with its unique challenges. Products need to survive long shipping distances and maintain a professional appearance upon arrival. A custom box with the economic colour of your brand will address these concerns. Say you are sending your product always in black mailer packaging boxes. These black colours will become a representation of your brand every time your product reaches a customer. 

    Product Protection During Shipping

    Broken products not only lead to returns and refunds, but they also lead to negative brand reviews. This product damage is one of the biggest concerns for e-commerce brands. A mailer-style box is designed to protect products from certain damages like compression and vibration. That box structure, when combined with inserts, gives an additional layer of protection. 

    Strong First Impressions

    It only takes a few seconds for the customer to form an opinion about a brand. Generic packaging often fails to create an exciting and professional impression of your brand. Nonetheless, a professionally designed mailer packaging box contributes to customer trust and long-term loyalty. 

    Better Customer Retention

    Acquiring new customers is more expensive than that of the retention of existing ones. That is why brands work on all the domains to enjoy stronger customer retention. When customers receive a product in attractive packaging then get a memorable experience that encourages repeated purchases. 

    Available Customization Options  

    Our company gives customization options that will create a unique packaging experience, which will align with your brand identity and marketing objectives. We give you everything as per your preferred choices so your brand identity can be retained: 

    Feature Purpose Benefit Result
    Custom Sizes Exact Fit Less Movement Better Protection
    Custom Shapes Unique Design Brand Appeal Higher Attention
    Inside Printing Interior Branding Better Experience Strong Impression
    QR Codes Digital Access Easy Engagement More Interaction
    Window Cut-Outs Product Display Visual Appeal Purchase Confidence
    Premium Finishing Luxury Look Premium Feel Brand Value
    Foil Stamping Metallic Effect Enhanced Visibility Better Recognition
    Embossing Raised Texture Tactile Appeal Premium Presentation
    Debossing Recessed Design Elegant Finish Sophisticated Appearance
    Spot UV Gloss Contrast Design Focus Visual Impact
    Aqueous Coating Surface Protection Moisture Resistance Longer Durability
    Varnishes Visual Enhancement Added Durability Better Performance

    Mailer Box Inserts for Maximum Protection

    As we know, mailer boxes are mainly used for shipping purposes. That is why we give these boxes with a variety of insert options as per request. Some common insert types that we have are as follows: 

    Card inserts are used for an organized and clean presentation. These inserts include: 

    • Kraft Inserts
    • Cardboard Inserts

    Foam inserts are the second options that provide advanced cushioning for delicate products. Popular form inserts options are: 

    • PE Foam
    • PU Foam
    • EPE Foam
    • EPS Foam
    • EVA Foam

    Why Choose the Custom Boxes Market?

    It is essential to select the right packaging company that can help maintain the quality and consistency. This is done at our company. We focus on delivering packaging solutions that help businesses grow through superior presentation and reliable product protection. By choosing us, you will get: 

    • Free Shipping
    • Free Design Support
    • 24/7 Customer Support
    • Fast Turnaround Times
    • Premium Quality Materials
    • Advanced Printing Technology
    • Custom Sizes and Styles
    • Sustainable Packaging Options

    Our team works closely with businesses to create custom mailer boxes that reflect your brand identity and functional packaging requirements. 

    Order Your Boxes Today

    Your packaging represents your brand way before the customer sees the product inside it. Investment in custom mailer boxes improved customer satisfaction due to the delivery of a secure product and strengthened brand recognition. Place your order today and support long-term business growth.



    Can I pack an unusual-shaped product in a mailer box?

    Yes! We give you the option of custom die-cut designs and special inserts that securely accommodate the irregularly shaped product. 

    What information do I have to provide you to get a quotation?

    You have to fill in the following information for the quotation: 

    • Product dimensions
    • Quantity
    • Material preferences
    • Printing requirements
    • Desired delivery timelines  

    Do you accommodate brands for multiple product lines?

    Yes! We manufacture coordinated packaging systems that maintain a distinct branding for each category of the product. 

    Can you design the packaging for international shipping requirements?

    Yes! We give you boxes that meet the shipping and export standards packaging requirements.  

    Can I get mailer boxes with temper evident features?

    Yes! Special sealing mechanisms and secure features are added to the boxes that will indicate whether the package has been opened or not. 

    Can I order the same packaging with the same design later?

    Yes! We retain the product specification and artwork files so that you can reorder the boxes. 

    What is the best material option for humid environment packaging?

    All the paper-based material is liable to get soggy under humid conditions. 

    How much weight can a mailer box hold?

    The weight capacity of the boxes depends on the material grade and flute type. Besides this, the structural design of the box is also essential in determining the weight-bearing capacity. 

     

    Type
    Specifications
    Dimensions All Custom Sizes & Shapes
    Quantities No Minimum Order Required
    Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
    Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included Options Die Cutting, Gluing, Scored, Perforation
    Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turnaround 4 – 8 Business Days, RUSH
    Shipping FLAT

    Customized Style

    Customized Printing

    Competitive Price

    Free Shipping

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    Contact Us!

    Get the ultimate solution for all types of product packaging and lead the market with a bang. Use the provided email and contact number, or just fill in the quote to reach us.

    Get a Quote

    Place your order or fill in the quote now to save time, grow your business, and get the most economical custom packaging.

    FAQs About Custom Mailer Boxes

    Certainly! We give gradient options too. You can give us the reference, and our company will design accordingly. 

    We will give you a 3D mockup and a physical mockup on request. You can see the design and colour accuracy, so that we can send your order for bulk production. 

    Yes! We have a dedicated design team that offers free consultation to all customers based on their specifications. 

    On average, it took us just 8 to 12 business days. But based on order quality and special requests, the duration can be different. 

    You definitely do! We provide you with a free-of-cost consultation with our designer. All you need to do is share your brand logo, name and visual elements.

    Yes! You can. At CBM, you have complete freedom to design your own custom packaging. However, you will need to contact our graphic designers for file formats and resolution.

    Yes, we will provide you with a die line template before placing an order for the correct layout and faultless assembly.

    You can submit your artwork in PDF and AI formats. It ensures the submitted files are totally editable in Adobe Illustrator.

    CMYK creates colours by mixing four colours for printing. Pantone is a colour system used to achieve consistency and specific colours.

    Yes, colours are great on kraft paper, especially when using darker and more saturated colours like black and white ink.

    Embossing creates a textured or custom design on custom packaging using die or molds.

    Instead of raised one, debossing creates an indented effect on the packaging. It can be anything like the brand logo, name, or personalized messages.

    Foil stamping applies foil to the material, which is an up-to-date printing technique. It uses metal dies and pressure to give the packaging a golden sheen.

    Sop UV is a post-printing coating technique. In this process, UV curved varnish is applied to the desired printed area to create a glossy raised effect.

    Soft-touch is a liquid-based coating. It’s usually applied in the course of the printing to give the packaging a soft and velvety touch.

    It depends on your packaging needs and the type of box you have in hand from us. Despite that, here are the regular thicknesses of the boards we use:

    • Folding Carton: 14pt, 18pt, 24pt,
    • Shipping Box: B-Flute 32 ECT (200 lbs TEST) – 1/8″ Thickness.
    • Mailer Box: E-Flute 32 ECT (200 lbs TEST) – 1/16″ Thickness.
    • Rigid Box: 0.50pt board + 80lbs (160m) litho paper – 1/16″ total thickness.

    White kraft offers a clean and shiny look on both sides, making the printing look more vibrant. In contrast, brown kraft offers a natural brown and rustic look, resulting in weaker print graphics.

    Yes, it’s possible to print inside the box. But, it increases the per-unit cost.

    The flute is also called corrugation, which usually looks like wavy lines. These lines are sandwiched between paperboards. It is used to strengthen or reinforce the cardboard.

    It depends on the packaging printability and your preferences, However, we use a mix of digital, offset, and flexographic printers.

    At CBM, we have a minimum order quantity of 100 boxes. Above that, you can place any of your desired packaging box quantities.

    Production and shipping usually take 6 to 8 business days. However, for a faster turnaround, you should choose an early order option.

    We provide a free-of-cost 3D mockup before proceeding, once you approve the design we will proceed further. For physical samples, you can contact our customer support for further guidance.

    Your monitor emits light, which makes the images appear brighter, whereas the printer doesn’t emit or print light. It replicates colours by using pigments in ink, and that’s the difference between the image on the screen and the imprinted one.

    Yes, definitely! Only, if your order has not yet been processed. Once the order has been processed, we cannot assist with your order cancellation request.

    We provide wholesale prices with free shipping on bulk orders, you can reduce your per-unit cost by increasing your order quantity.

    No! It’s free. We don’t charge you any additional or one-time cost for printing plates and cutting dies.

    Yes! It costs more. The additional cost may vary depending on the type of materials, style, and printing you are looking for. It will add up to 20% to 50% more to the price per unit than the actual price.

    Yes! It is expensive and will definitely cost you more. We provide CMYK as a standard, and the price quote is also based on the CMYK printing option. If you want to use Pantone colours, you will need to clarify first.

    Yes! It does. These add-ons are not included in the standard price quote. If you would like to add these elements to your packaging to make it eye-catching, let us know and we will get back to you with your imagination and an updated price.

    We accept USD, CAD, and GBP.

    You should wait a minimum of 6 days and a maximum of 8 days, including production and delivery.

    We ship packaging supplies globally.

    The order is dispatched flat and we will pack your order in individual shipping boxes.

    Absolutely! We offer blind shipping. Despite that, you will need to contact our support team for further guidance.

    Yes! You definitely can. By ordering from us, you can integrate your orders for shipping to save on shipping costs.